Sunday, 21 November 2010

Causes of Industrial sickness:

Causes of Industrial sickness:

Identification of the most proximate causes of industrial sickness is one of the prime objectives of the present study. In fact, policy to readers the problems of industrial sickness can not be formul4ated in the absence of proper understanding of the factors which precitate such a situation.

The chapter starts with a discussion of the symptoms of industrial sickness. The analytical framework used distinguishes the causes of industrial sickness between “external and “internal” factors. Further, attempts have been made to identify the causes emerging at various phases of the production cycle, particularly constraints in project implementation, constraints in production, and constraints of personnel. Through statistical test some hypotheses the factors which underline the sickness phenomenon. Finally, an econometric test has been used to establish the relatives’ impotence of the proximate causes of industrial sickness.

Symptoms and Factors:

Symptoms:

As mentioned earlier, in order to understand the causes of industrial sickness, it is important to follow its symptoms. Table 6.1 presents the perception of the owners of the sick enterprises regarding enterprise level symptoms of industrial morbidity.

It transpires from Table 6.1 that fall in capacity utilization leading to decline in production in the single most important (41%) “first” symptom of industrial sickness. In fact, the same factor figures very high, ie. Second (17%) in the ranking of “second” symptom. Moreover, the second most important (15%) “first” symptom,viz no production for a long time is an extreme situation of capacity utilization.

Table 6.1

Symptoms of Industrial Sickness


Symptoms

First Factors

Second Factors

Number

%

Rank

Number

%

Rank

Failure in Loan Repayment

19

10%

3

25

20%

1

Low sales Revenue /Profit(than before)

16

8%

4

17

13%

3

Higher Cost of Production

14

7%

5

15

12%

4

Doing Sub-Contract Jobs Only

8

4%

8

7

6%

7

Low capacity Utilisation /Low Production

77

41%

1

21

17%

2

Unsold Output/Low Demand

12

6%

6

11

9%

6

Asset Depletion

4

2%

9

2

2%

8

No Production for Long time

28

15%

2

13

10%

5

Others

11

6%

7

15

12%

4

Total

189

100%

---

126

100%

--

Source: BIDS Sick Industries Study, 1998

Apart from low capacity utilization, decline in production, cessasion of production, the another factor which figures prominently as distinctive symptom of industrial sickness seems to be failure in loan repayment. Inability in debt servicing is the third most important (10%) “first” symptom and second most important (20%) “Second” order symptom of industrial sickness.

The other symptoms which suggest that an enterprise is in trouble include the following falling sales revenue (profit),increase in stock of unsold goods, rise in production cost, resorting to sub-contract jobs, asset depletion, etc.

Internal Factors:

Table 6.2 presents the internal factors causing industrial sickness in terms of their relative importance. Among the factors internal to the enterprise which cause industrial sickness, the entrepreneurs have singled out use of obsolete technology as the most important one (23%) in the first order. The issue of technology also figures prominently (ranked third with 12% responses a s a second order internal factor.

Appointment of inappropriate personnel and lack of working capital have been identified as the second (15%) and third (13%) most important factors (in the first set), leading to poor performance of the unit.

On the other hand, poor product quality (18%) has been cited as the second most important (18%) factors in the second order. In this group, in the third place (12%) two factors namely poor amount of working capital and poor feasibility study jointly.

Table 6.2

Internal Factors of Industrial Sickness

Factors

First Factors

Second Factors

Number

%

Rank

Number

%

Rank

Lack of Experience

5

5%

6

---

---

--

Poor Management

8

9%

5

1

3%

6

Wrong feasibility / Uneconomic Plant size

5

5%

6

4

12%

3

Lack of working Capital

12

13%

3

4

12%

3

Non-cooperation of the employee

1

1%

8

1

3%

6

Obsolete technology

21

23%

1

4

12%

3

Faulty employee appointment

14

15%

2

3

9%

4

Non-cooperation among owners

5

5%

6

--

---

--

Marketing Problem

10

11%

4

9

26%

1

Dependence on single financial source/institute

1

1%

8

-

--

--

Irregular wage payment

1

1%

8

--

--

--

High interest bearing advance from agents

1

1%

8

--

--

---

Poor product quality

5

5%

6

6

18%

2

Others

4

4%

7

2

6%

5

Total

93

100%

---

34

100%

---

Source: BIDS Sick Industries Study, 1998

Following are some of the other factors which have gone wrong but were within the control of the entrepreneurs of the sick units: marketing problem, lack of experience of the owners, non- cooperation among the owners, etc. One would presume that these are the routine problems which an entrepreneur has to face to run his /her unit profitably

External Causes:

Among the external factors, lack of working capital has been mentioned as the single most important cause in first (35%) and second a (24%) order respectively (see Table 6.3). Table 6.3 further shows that the nature calamity and trade liberalization, according to the entrepreneurs are the second (13%0 and third (9%) most important factors respectively among the first set of factors.

Among he second set of external factors, poor infrastructural services (including utilities) and political unrest have been mentioned in the second (14%) and third (13%) places respectively.

Table 6.3

External Causes of Industrial sickness

First external Factors of sickness

First Factors

Second Factors

Number

%

Rank

Number

%

Rank

Lack of working Capital

70

35%

1

45

24

1

Political Unrest

10

5%

6

24

13

3

Smuggling

6

3%

8

18

10

4

Trade liberalization

18

9%

3

11

6

7

Poor infrastructure / Utilities

14

7%

5

26

14

2

Global price fluctuate

7

3.5%

7

5

3

10

Problems in disbursement of project loan (already sanctioned)

15

7.5%

4

10

5

8

Bank control over machinery purchase

2

1%

11

1

5

--

Natural calamities

27

13%

2

15

8

5

Duty on raw materials /customs problems

5

2.5%

9

4

2

11

Non-availability of raw materials

3

1.4%

10

5

3

10

Lack of modern technology

1

0.5%

12

--

--

--

Long project implementation period

1

0.5%

12

--

--

--

Lack of demand for the product

3

1.5%

10

6

3

9

Closure of BTMC weaving mills

1

0.5%

---11

--

--

--

High interest rate on bank loan

1

0.5%

11

2

1

12

Others

18

9%

3

14

7

6

Total

202

100%

--

188

100

---

Source: BIDS Sick Industries Study, 1998

6.2 Constraints Faced in Production Cycle

Implementation

It is usually argued that an enterprise falls sick not due to what happens during production, but due to factors affecting its implementation. Table 6.4 shows that the proportion of sick units (66%) who got prepared a feasibility study was higher than the non-sick counterparts (54%). This is because the incidence of institutional financing is higher among sick units, and institutional financing demands preparation of feasibility study. The table further shows that whatever may be the extent of preparation of the feasibility studies among the non-sick, entrepreneurs, they seem to have better quality study as 96% of them responded in affirmative in comparison to that of 58% among the owners of sick units. In this respect one can refer to Table 6.5 which shows the breakdown of these feasibility studies by source Incidentally, while an overwhelming proportion of the appraisals for the units which turned sick was done by the financing banks (46%), while in case of non-sick units by the entrepreneurs themselves (more than 69%).

Table 6.4

Availability and Quality of Feasibility study

Issue

Sick

Non-Sick

Yes

No

Total

Yes

No

Total

Whether had feasibility study

134

(66%)

68

(34%)

202

(100%)

49

(54%)

41

(46%)

90

(100%)

Whether feasibility study was good

76

(58%)

56

(42%)

132

(100%)

46

(96%)

2

(4%)

48

(100%)

Source: BIDS Sick Industries Study, 1998

The other factor which may be noted is that the potentially sick units experienced more cost over runs (59%) in comparison to their counterparts (41%) during implementation of the projects. Moreover, the extent of cost overrun was also much higher among the sick units. For instance, while 16% of the prospective sick units incurred more than 20% cost overrun, the matching figure was 10% for non-sick units.

Table 6.5

Sources of Projects Appraisal

Source

Sick

Non-sick

Number

Rank

Number

Rank

Financing bank

61

1

08

2

Consultant

32

2

06

3

Self

15

4

34

1

BSCIC

18

3

01

4

BSCIC & Others

04

5

--

--

Agri. Ministry

01

7

--

--

Others

02

6

--

--

Total

133

--

49

--

Source: BIDS Sick Industries Study, 1998

Table 6.6

Extent of Cost Overrun

Extent

Sick

Non-Sick

0%

83

(41%)

53

(59%)

1%-10%

47

(23%)

28

(31%)

11%-20%

41

(20%)

--

20%+

21

(16%)

9

(10%)

Total

202

(100%)

90

(100%)

Source: BIDS Sick Industries Study, 1998

Production:

A large group of enterprises fall sick because of the constraints they face in the process of production Table 6.7 presents information on set of such constraints as faced by both sick and non-sick units.

Table 6.7

Advertises Faced in the Production Process

Issue

Sick

Non-Sick

Yes

No

Total

Yes

No

Total

Change of Ownership

43

(21.8)

154

(78.2)

197

(100.0)

12

(13.5)

77

(86.5)

89

(100.0)

Wage/Salary increased at a faster rate than the output price

44

(21.8)

158

(78.2)

202

(100.0)

9

(10.0)

81

(90.0)

90

(100.0)

Problem in availability of raw material

69

(34.2)

133

(65.8)

202

(100.0)

15

(16.7)

75

(83.5)

90

(100.0)

Output price went down

103

(51.5)

97

(48.5)

200

(100.0)

15

(16.7)

75

(83.3)

90

(100.0)

Price of raw material increased faster than output price

100

(49.5)

102

(50.5)

202

(100.0)

15

(16.7)

75

(83.3)

90

(100.0)

Storage Problem of input

12

(6.0)

188

(94.0)

200

(100.0)

7

(8.0)

83

(92.0)

90

(100.0)

Storage Problem of output

14

(7.0)

186

(93.0)

200

(100.0)

9

(10.0)

81

(90.0)

90

(100.0)

Production interruption by political unrest

136

(67.0)

65

(33.0)

201

(100.0)

65

(72.0)

25

(28.0)

90

(100.0)

Note: Figures within parentheses indicate percent

Source: BIDS Sick Industries Study, 1998

Table 6.4

Availability of Transport Facility

Item

Sick

Non-Sick

Very

Good

Fairly

Good

Not

Good

Total

Very

Good

Fairly

Good

Not

Good

Total

For Input

62

(31%)

122

(60%)

18

(9%)

202

(100)

27

(30%)

60

(67%)

3

(3%)

90

(100%)

For Output

58

(29%)

127

(63%)

17

(8%)

202

(30%)

27

30%)

60

(67%)

3

(3%)

90

(100%)

Source: BIDS Sick Industries Study, 1998

The table shows that the ownership has changed more frequently in the sick units (21.8%) in comparison to its counterparts (13.5%). Wage and salary bill has increased at a faster rate in the sick units (21.8%) than in the controls (10.0%). Incidence of problem with availability of raw materials was also higher amongst the sick units (34.2%) as against non-sick units (16.7%). The share of units where the output price went down was also higher in the sick units (51.5%) in comparison to non-sick units (42.2%). Consequently, sick units in larger proportion (49.5%) in comparison to non-sick units (16 7%) experienced price of raw materials going up at rate faster than that of the output.

In contrast, as Table 6.7 further shows that the sick units had lesser problems with storage of inputs and outputs. At the same time, these units were less disrupted by political unrest. These findings do not come as a surprise as a large majority of the sick units are not in operation; as such these problems are not affecting them any more.

However, in terms of transport availability, one would observe from Table 6.8 that the sick units were located at relatively disadvantaged locations concerning both input and output deliveries.

Personnel and Labor Relations

A lack of adequate workforce may render an enterprise sick Table 6.9 shows that proportion of sick units (22%) facing lack of personnel is double than that of the non-sick units (11%). However, in both set of enterprises, the owners encountered most difficulty in hiring high quality production workers. Although, up to a point, the sick units have had difficulty in mobilizing a proper set of managerial staff. Absence of a healthy labour relation at the firm-level affects the performance of an enterprise. Given the major features of labor relation, it is often considered that presence of organized labour movement is a hindrance to efficient management of enterprise. Thus, one observes that the share of sick units have registered trade unions is higher (12%) than that of in the non-sick units (6%). More importantly, while more than 14% of the sick ceased production due to labour unrest, not a single non-sick enterprise had to close down for that reason.

Table 6.9

Workforce Related Problems

Production Constraints

Sick

Non-Sick

Yes

No

Total

Yes

No

Total

Whether faced any lack of personnel

46

(22%)

156

(78%)

202

(100%)

10

(11%)

80

(89%)

90

(100%)

Whether have any registered trade union

25

(12%)

177

(88%)

202

(100%)

5

(6%)

85

(94%)

90

(100%)

Whether ever closed down for labour unrest

29

(14%)

173

(86%)

202

(100%)

--

90

(100%)

90

(100%)

Source: BIDS Sick Industries Study, 1998

Table 6.10

Type of Personnel Lacking

Type of Personnel

Enterprise Type

Sick

Non-Sick

Total

N

(0%)

Rank

N

(0%)

Rank

Managerial staff

1

(2%)

3

-

1

(2%)

3

Factory/production workers

32

(70%)

1

10

(100%)

42

(75%)

1

Both type of workers

13

(28%)

2

--

13

(23%)

2

Total

46

(100%)

--

10

(100%)

56

(100%)

--

Source: BIDS Sick Industries Study, 1998

6.3 Test of Hypotheses

The enterprise survey yields Lime indicative variables which have their own importance in terms of judging an enterprise for its status and performance along with policy implications at macro level. We have selected a set of indicative variables, as shown in Table 6.11, to test whether they have significant variation in probability sense between "sick and "non-sick" enterprises. Accordingly, we have computed the respective mean of the indicative variables for the category of" sick" and "non-sick" enterprises and t-test is carried out for the hypotheses equality of means of%) the indicative variables across "sick" and "non-sick". It appears from Table 6.11 that indicative variables (a) interest payment output ratio and (b) fixed capital per employee are not significantly different at 10% level for "sick and "non-sick category of enterprises. Three variables, as shown in Table 6.11, are highly significant at 1% level viz. output/ labour ratio, rate of capacity utilization and share of equity in start-up capital. The rest of the variables are significant at different levels. So, we can conclude from the test as shown in Table 6.11 that there is a significant difference en "sick" and "non-sick" enterprises.

Table 6.11

Test of Significance of some Indicative Variables

Indicative Variable

Sick

Non- Sick

t

Comments

Ni

Xi

Ni

Xi

Output-Labour Ratio in peak Years (Tk.)

193

295125

90

855145

-1.87

Significant at 10% level

Output-Labour Ratio in Current Years (Tk.)

192

183161

90

413460

-4.32**

Highly Significant at 1% level

Interest Payment-Output ratio in Peak Year in percent

116

11.72

46

9.14

0.37

Not significant even at 10% level

Liability –Assets ratio in percent

202

4.35

90

0.84

2.49*

Significant at 2% level

Capacity Utilization in percent

129

38.55

89

67.34

-10.70*

Highly Significant at 1% level

Fixed Capital Per Employee(Tk)

202

352169

90

196884

1.61

Not significant even at 10% level

Start Up Equity in percent

202

61.03

90

80.62

-6.72

Highly Significant at 1% level

Source: BIDS Sick Industries Study, 1998

Finally, in order to identify the most important factors which underlie the industrial sickness syndrome, an econometric test was undertaken. Care was taken to isolate the input from outcome indicators. Logit estimates of a number of variables were prepared with different combinations of the intervening variables. Table 6.12 presents the logit estimates which have yielded a good fit. While overall predictability count is 87%' predictability count for 'sick' enterprise is 91%.

Table 6.12

Logit Estimates

Variables

ß

t-ratio

Comments

Start up equity (%)

-0.0199

3.37

Significant at 1% level

Dummy for trade liberalisation

0.7689

1.95

Significant at 5% level

Percentage of cost overrun

0.0351

1.92

Significant at 10% level

Implementation period (no. of month)

0.1839

3.08

Significant at 5% level

Change of ownership

0.8037

1.60

Significant at 10% level

Received adequate working capital from bank

-2.6737

7.17

Significant at 1% level

Audit

0.4375

1.11

Close to 10% significance level

Ever closed down due to labore unrest

8.4186

0.52

Significant at 1% level

Constant

1.1837

1.37

----

Source: Computed from BIDS Sick Industries Study, 1998

The dependent variable is the type of enterprise. The dependent variable shows whether the enterprise is 'sick' or 'not sick' (TYPE-ENT = 1 and 0 respectively). The results show that almost all the variables are significant i.e. all the variables significantly, explain the symptom of sickness. Two of the variables have negative relation with the dependant variable. If 'start up equity' and 'receive of adequate working capital from the bank' are high, the (log) odds of being a sick enterprise are low. For a one- percent increase in start up equity the (log) odds of being a sick enterprise decreases .02 percent. Also for a one percent increases in the incident of receiving adequate working capital & from the bank lowers the (log) odds of being a sick enterprise by 2.7%. For a one percent change in the incidence of 'liberalisation', 'percentage cost overrun', 'length of implementation period' and the incidence of 'change of ownership', the (log) odds of being sick increases by 0.76%, 0.04%' 0.18% and 0.8% respectively. There is very high positive relation between the incidence of 'closure for labour unrest' and the (log) odds of being a 'sick' enterprise. For a one percent change in the incidence of 'closure for labour unrest', the (log) odds of being a sick enterprise changes 8.4%. The above analysis shows that low percentage of start up equity lack of receiving adequate working capital from the bank, long period of project implementation, labour unrest, change of ownership, higher percentage of cost overrun low percentage of start up equity, and the incidence of trade liberalisation are the main reasons for converting a new enterprise to a 'sick' one.

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